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AC-DC & DC-DC Power Converters

PowerGuard-A 380 VAC–28 VDC Military AC-DC Converter & Distribution System — 1–4 kW

Product code

3PAC-DC-1000-28

Input

360–440 VAC, 3-phase (L-L), 47–63 Hz

Nominal input

380 / 400 VAC

Output

28 VDC, ±1% typ. (±2% max.)

Power options

1 / 2 / 3 / 4 kW

Efficiency

92–95% (model-dependent)

Power factor

≥ 0.95 (typ.)

Enclosure

IP67 sealed aluminium, fanless, conduction-cooled

Communication

Ethernet · RS-485 · CAN-Bus (optional)

Standards

MIL-STD-810H shock/vibration · MIL-STD-461 principles

MIL-STD-461 (EMI/EMC)MIL-STD-810H (Environmental)
MIL-STD-461FMIL-STD-810GITAR-FreeEAR99NCAGE: TM885

Overview

Product and Purpose

The PowerGuard-A 380 VAC–28 VDC Military AC-DC Converter & Distribution System (product code 3PAC-DC-1000-28) is a three-phase power conversion and intelligent power management system developed by TEDEG Defence for demanding field, vehicle and outdoor operations.

It works in two stages. First, it rectifies a 360–440 VAC three-phase input into a stable high-voltage DC bus of 500–800 VDC. It then converts that bus into a regulated low-voltage output. On this model the nominal output is 28 VDC, with power classes of 1, 2, 3 or 4 kW. The wider PowerGuard-A Series also supports 12 / 24 / 28 / 36 / 48 VDC output configurations on the same hardware platform.

PowerGuard-A is not only a converter but also a power distribution and control hub. Each output channel can be monitored and controlled through optional Ethernet, RS-485 or CAN-Bus interfaces, with real-time reporting of voltage, current, temperature and system health.

Engineering Capability

AC input (three-phase):

FeatureValue
Input voltage range360–440 VAC, 3-phase (line-to-line)
Nominal input voltage380 / 400 VAC
Input frequency47–63 Hz
Full-load input currentModel-dependent (1–4 kW versions)
Power factor≥ 0.95 (typ.)
Inrush currentSoft-start controlled
Input protectionOvercurrent, undervoltage lockout (UVLO), phase-loss detection
EMI/EMCDesigned according to MIL-STD-461 principles

28 VDC output stage:

FeatureValue
Nominal output voltage28 VDC
Voltage accuracy±1% typ. (±2% max.)
Power options1 kW / 2 kW / 3 kW / 4 kW
Rated output currentModel-dependent (e.g. 1 kW ≈ 35 A)
Transient response< 5% deviation, 2 ms recovery
Efficiency92–95%, depending on model
IsolationReinforced isolation between input, bus and output
Short-circuit protectionElectronic current limit, auto-recovery
Overvoltage protectionProgrammable OVP
Overcurrent protectionConstant-current limit + shutdown
Overtemperature protectionThermal shutdown + telemetry reporting
Soft-startControlled, programmable rise time

Programmable output behaviour: Outputs can be sequenced, current-limited, soft-started, time-delayed and protected against over- and undervoltage. Every programmable parameter is accessible through the communication interfaces.

Remote monitoring and control (optional):

  • Ethernet: TCP/UDP-based protocol
  • RS-485: Modbus or custom protocol
  • CAN-Bus: J1939 / CANopen-style messaging
  • Telemetry: Voltage, current, temperature, DC bus and system faults
  • Remote functions: Output ON/OFF, fault reset, sequencing, channel enable/disable

Mechanical and environmental design:

  • IP67 sealed aluminium enclosure: Monolithic chassis with no air or moisture ingress, protected against mud, dust, rain and salt fog.
  • Fanless, conduction-cooled: No fans, vents or moving parts. Heat passes through the enclosure directly into the host platform structure, giving silent operation.
  • Shock and vibration: Designed to MIL-STD-810H shock and vibration profiles for armoured vehicles, naval systems and field equipment.
  • Main dimensions (mechanical drawing): 205 × 440 × 109 mm

Typical Applications

  • Military and tactical vehicles: Stable DC from onboard three-phase AC sources for communication electronics, weapon systems, mission computers, EO/IR payloads and auxiliary subsystems
  • Mobile command, radar and communication nodes: Radio transceivers, radar processors, network routers, surveillance suites and tactical communication shelters
  • Field power distribution and energy modules: Integration into outdoor enclosures or modular power cabinets to supply sensors, surveillance networks and distributed electronic loads
  • Naval, marine and offshore platforms: Sealed power conversion for shipboard electronics, surface vessels, unmanned surface vehicles (USV) and dockside support units
  • Rugged industrial and emergency power systems: Remote monitoring stations, shelters and industrial automation that need sealed, silent, maintenance-free conversion

The TEDEG Advantage

PowerGuard-A combines three-phase AC-DC conversion, multi-channel DC distribution and remote management in a single IP67 enclosure. The fanless, fully sealed design removes maintenance jobs such as filter cleaning and fan replacement in dusty, humid field conditions. Redundant components, a wide thermal margin and a rugged mechanical structure are designed around a 24/7 duty profile. Programmable sequencing and time delays mean loads with high inrush currents do not all switch on at once.

For 24 VDC / 1 kW from a single-phase AC source, see the PowerGuard-A1000 AC-DC converter; for multi-output 28 VDC distribution from 230 VAC, see the PowerGuard TPS-28 Power Management Unit.

Corporate assurance: TEDEG Defence is an approved supplier of ASELSAN, Roketsan and the Turkish Ministry of National Defence (MSB), with NATO supplier registration under NCAGE: TM885.

Specifications

Product code3PAC-DC-1000-28
Input360–440 VAC, 3-phase (L-L), 47–63 Hz
Nominal input380 / 400 VAC
Output28 VDC, ±1% typ. (±2% max.)
Power options1 / 2 / 3 / 4 kW
Efficiency92–95% (model-dependent)
Power factor≥ 0.95 (typ.)
EnclosureIP67 sealed aluminium, fanless, conduction-cooled
CommunicationEthernet · RS-485 · CAN-Bus (optional)
StandardsMIL-STD-810H shock/vibration · MIL-STD-461 principles

MIL-STD Compliance

MIL-STD-461

EMI/EMC

MIL-STD-810H

Environmental

Datasheet

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FAQ

What mains input does PowerGuard-A accept?+

It runs from a 360–440 VAC three-phase (line-to-line) input at 47–63 Hz, with a nominal input voltage of 380 / 400 VAC. The input stage includes overcurrent protection, undervoltage lockout (UVLO) and phase-loss detection.

What power options are available?+

The 28 VDC output stage is offered in 1, 2, 3 and 4 kW versions. Rated output current depends on the model; the 1 kW model delivers about 35 A. Efficiency is 92–95%, depending on the model.

Can the output voltage be something other than 28 VDC?+

The PowerGuard-A Series supports 12 / 24 / 28 / 36 / 48 VDC output configurations on the same hardware platform. The 3PAC-DC-1000-28 model on this page has a nominal 28 VDC output; other voltages can be configured within the series.

How is it monitored and controlled remotely?+

Optional Ethernet (TCP/UDP), RS-485 (Modbus) or CAN-Bus (J1939 / CANopen-style) interfaces report voltage, current, temperature, DC bus and fault data. Output ON/OFF, fault reset, sequencing and channel enable/disable can all be carried out remotely.

How does it cope with harsh field conditions?+

The enclosure is IP67 rated and made from monolithic aluminium, sealed against air and moisture and protected against mud, dust, rain and salt fog. Cooling is fanless and conduction-based. Shock and vibration design follows MIL-STD-810H profiles, and EMI/EMC design follows MIL-STD-461 principles.